Spare Parts Optimisation
Reduce spare-parts value without increasing risk.
Every industrial site has the same story: duplicate records, obsolete parts, idle stock, and critical knowledge locked in spreadsheets and people's heads.
50–60%
of MRO stock hasn't moved in 2+ years
£100k–£200k
annual carrying cost per £1M idle stock
Multiple systems, different names
Same part appears differently everywhere
Hundreds of items
sitting unidentified on the shelf
A short walkthrough of how the platform works.
Three steps from fragmented data to confident action.
Import from ERP, CMMS, OEM catalogues, manuals, and supplier systems. Flux Reliability ingests everything.
Language models identify what each part actually is — matching duplicates, finding equivalents, identifying obsolescence, enriching records.
Every recommendation has engineering evidence and financial impact. No guesswork, no blind trust — just verified answers.
Every capability is mapped to a real job your team needs done.
Resolve inconsistent data across systems into one trusted record.
Identify and resolve duplicate entries safely, based on evidence.
When the exact part is unavailable, find verified equivalents instantly.
Board-ready financial summaries of value released and risk maintained.
See exactly why every recommendation was made, with full evidence trails.
The system improves with every approval and correction your team makes.
Snap a photo and identify unlabelled parts from markings and dimensions.
Find equivalent stock across sites and redeploy where it's needed.
Real roles, real scenarios — before and after Flux Reliability.
Marcus Maintenance Supervisor
Before
27 hrs
downtime waiting for an urgent part couriered from the overseas based OEM
After
4 hrs
to verify an alternative from a sister site in seconds and couriered domestically
Sharon MRO Manager
Before
4 months
cross referencing spreadsheets for a board savings report to support a new MRO tender
After
4 mins
executive summary exported with full evidence trail and clean list of requirements for the tender documents
Tomasz Storeroom Associate
Before
340
mystery parts on the unidentified shelf, some there for years
After
30
remaining — 310 identified by photo in 90 seconds each
Priya Reliability Engineer
Before
3 months
trying to get the right data to optimise safety stock holding to balance cost vs risk
After
3 clicks
consumption, stock levels, alternatives, and audit trail in one view
Results from the first optimisation cycle.
15–25%
stock reduction in first cycle
30–40%
reduction in kitting delays
99.7%
availability maintained
See how Flux Reliability can unlock value in your spare-parts inventory.
Request a Demo